ideal olive mass pump
For the most demanding oil millsNOVELTY
AVOID THE CONTINUOUS LINE STOPS THROUGH THE BONE STEP
Protecting the Decanter
OF THE ENTRANCE OF METALLIC BODIES
GENIUS
PROFITABILITY
SECURITY
TRANQUILLITY
PATENTED SYSTEM
Rotors with “Mill Effect”
One of the great advantages of Genius is that thanks to its EXCLUSIVE and patented system, the rotors generate a “Mill Effect” achieving shearing of the bone inside the pump cavity, thereby eliminating the possibilities of obstructions due to accumulations of bone in the pump mass
PROTECT
The Decanter
Genius prevents breakdowns that occur due to the accidental entry of a metal body into the Decanter.
A breakdown in this device produces a very critical situation in the Mill, due to the dimensions and precision of its components, since special machinery has to be used, being an arduous and expensive task, generating stoppages and significant costs.
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In many cases, the Decanter must be removed and transferred to specialized ships, to proceed with a repair with guarantees.
This situation means that the line may possibly be unusable for a long period of time, which represents a high economic cost for the oil mill, both for the amount of the repair itself and for the stoppage of that line in question.
A typical breakdown of these devices is caused by the “unwanted” entry of a metal object inside. This metallic body can come together with the olive mass, from any other place in the chain (screws, sheets, pieces of sieve, etc.).
In some cases, devices (magnets) are placed to try to “catch” them before they go through the mass pump to the Decanter, but it is not always successful.
Real case 1
Metal piece “trapped” by the Genius rotors, preventing it from entering the Decanter
“Cerro Gordo Oil Mill”
Real case 2
Metal piece “trapped” by the Genius rotors, preventing it from entering the Decanter
“Cerro Gordo Oil Mill”
ENERGY CONSUMPTION
Great cost savings
For the development of Genius, the importance of energy consumption for current oil mills has been taken into account. This is linked to the type and amount of equipment used, and closely related to the motors that move the mass pumps used in the racking.
The design of the Genius pumps allows the use of motors with very reduced power compared to the pumps currently used. This is due to its high performance and low wear rate, allowing in any case to considerably lower energy-related costs.
Request information
Call
Email: aortuno@millermaimann.es
Warranty
Reliable and efficient. Thanks to their robust construction, Genius pumps are designed to work uninterruptedly, with a low rate of wear and without losing pumping capacity.
quality oil
Its operation stands out especially for its continuous and smooth pumping. The low pulsation guarantees a continuous entry of mass into the Decanter, free of emulsions.
materials
Both its exclusive patented rotors and its body in contact with the dough are made entirely of high-quality, hard food-grade stainless steel.
I+D+I
Designed to “Solve problems”
The mass pumps currently used in Oil Mills have not been specifically designed for this purpose; they are generalists, serving a large number of applications, but the olive mass has very special characteristics, containing a large amount of bone in suspension and a very corrosive composition, which makes it very difficult to pump.
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On the other hand, the dough when it reaches the mixer may contain unwanted materials from various places. The most harmful for the Decanter are the metallic bodies, because they can cause damage of various kinds, both to the rotor and to the drum, with the unwanted but inevitable stoppage of that production line.
The main objective of the Genius developers is to provide the Oil Mill with the IDEAL PUMP, a pump that “traps” metal objects but, on the other hand, allows olive pits to pass, regardless of their size or quantity.
“GENIUS is the only pump designed specifically for transferring olive mass”
SPECIFIC PUMP FOR OLIVE MASS
Presentation of Genius
Antonio Ortuño
Génius Pumps Project
Product manager
genius pumps
Other Genius benefits
01
Constant flow
The supply of its flow does not diminish to a great extent due to continued use (it does not have premature wear parts like Solomonic pumps).
02
Size and weight
Genius is small in size and takes up little space, facilitating installation in the continuous line and the necessary maintenance.
03
Extraction of metallic bodies
In the event of a metal body entering, it has a drawer with removable covers that will facilitate the removal of the body, minimizing downtime
04
Low maintenance
Its simple and robust construction requires a low rate of maintenance interventions. These interventions are easy and low cost
05
Cleaning
It has a water inlet tap and a special drawer, which will facilitate the tasks of maintenance personnel by not having to disassemble the pump.
06
Low wear
Genius has been created to work tirelessly, maintaining its great performance. Made entirely of high quality stainless steel, and thanks to the design of its chamber and rotors, the set has a low wear rate.
GENIUS models available
3 MODELS that adapt to any Almazara. Until achieving real flow rates of up to 20.000 K/hour
Genius LE
Available for oil mills that need to work up to a flow rate of 5500 K/hour
Genius PRO
Available for Mills that need from 5500 K/hour to 12000 K/hour
Genius MAX
Available for Mills that need from 12,000 K/hour to 20,000 K/hour
models of mass pumps most used today
Comparison
1º
Solomonic
They are the most used. They lose flow over time and do not protect the Decanter
Let metallic bodies pass
Does not block with excess bone
Repairs of some difficulty
Loses flow with use
High maintenance cost
Few stops per bone pass
Complex cleaning
Big size
High energy consumption
The most used
2º
Lobe Pumps
Safe, efficient but with an excessive tendency to clog their rotors due to the passage of bone
Locks with metal bodies
Ease of bone blocks
High cost repairs
Does not lose flow with use
High maintenance cost
Bone passing stops
Easy cleaning
Small size
Low energy consumption
Little used
NEW
Genius
These are the data of the pump designed and manufactured for the most demanding Oil Mills
Locks with metal bodies
Does not block by bone
Easy removal of metallic bodies
Does not lose flow with use
Low maintenance cost
Few continuous line stops
Easy cleaning of the interior
Small size
Low energy consumption
INFORMATION